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What Are The Uses Of High-precision Honing Tubes

Release time:2025-09-11     Visits:34

High precision honing tubes are widely used in industrial fields that require high reliability, long lifespan, and precise control due to their excellent dimensional accuracy, surface smoothness, and material properties. The following is a detailed classification of its main uses and specific application scenarios:
1、 Hydraulic and pneumatic systems: Core transmission components
Hydraulic cylinder/cylinder barrel
Application scenarios: Hydraulic cylinders or cylinders for construction machinery (excavators, loaders), industrial equipment (injection molding machines, die-casting machines), and agricultural machinery (tractors, harvesters).
Advantage:
The inner wall roughness Ra ≤ 0.4 μ m reduces seal wear and extends service life (such as the use of 27SiMn honing tubes for mining hydraulic support cylinders, which can achieve 300000 times of expansion and contraction without leakage).
Straightness ≤ 0.25mm/m, ensuring smooth piston movement and avoiding jamming or leakage.
high-pressure fuel pipe
Application scenarios: hydraulic systems for construction machinery, ship servos, aerospace hydraulic devices.
Advantages: High pressure resistance (up to 100MPa), corrosion resistance, and prevention of oil oxidation or particle wear caused by rough inner walls.
Pneumatic control tube
Application scenarios: Automated production lines, robot joints, pneumatic tools.
Advantages: Smooth inner wall reduces airflow resistance, improves response speed, and reduces energy consumption.

2、 Construction machinery: Key moving components
Shock absorber tube
Application scenarios: automotive suspension systems, engineering machinery seat damping, and vibration isolation of building equipment.
Advantages: High precision inner holes ensure smooth piston movement, improve shock absorption and durability (such as using honing tubes for commercial vehicle shock absorbers, which extend their lifespan by 50%).
Steering system pipe
Application scenario: Hydraulic power steering system for heavy-duty trucks and construction machinery.
Advantages: High inner wall smoothness, reducing the risk of power steering oil leakage, and improving handling stability.
Telescopic arm/leg tube
Application scenarios: high-altitude work platforms, fire trucks, and on-board cranes.
Advantages: High straightness ensures synchronous expansion and contraction, avoiding the risk of jamming or overturning caused by deformation.

3、 Energy and chemical industry: Corrosion resistance and high voltage transmission
Petrochemical pipeline
Application scenario: Chemical medium transmission pipelines in refineries and chemical plants (such as acid, alkali, salt solutions).
Advantage:
The material can be 316L stainless steel or corrosion-resistant alloy, and the inner wall is polished to Ra0.2 μ m to prevent residual media and bacterial growth.
Complies with ASME BPE standards and meets food grade and pharmaceutical grade hygiene requirements.
Nuclear power equipment pipeline
Application scenarios: nuclear reactor cooling systems, auxiliary equipment pipelines.
Advantages: High precision processing ensures sealing, prevents radioactive material leakage, and can withstand high temperature and high pressure environments.
Oil and gas extraction pipeline
Application scenarios: drilling platforms, downhole tools (such as drill pipes, casing).
Advantages: Smooth inner wall reduces drilling fluid resistance, improves drilling efficiency, and reduces the risk of stuck drilling.

4、 Food and medicine: Sanitary fluid transport
Dairy/beer pipeline
Application scenarios: Milk sterilizer, beer fermentation tank, CIP cleaning system.
Advantage:
The inner wall is polished to Ra0.2 μ m, in compliance with 3A hygiene standards, to avoid microbial attachment.
Acid and alkali resistant cleaning agent, suitable for high temperature and high pressure disinfection (such as 130 ℃ steam cleaning).
Pharmaceutical equipment pipeline
Application scenarios: vaccine production, sterile filling lines, and liquid dispensing systems.
Advantages: Designed with no dead corners, preventing drug residues and ensuring product purity.
Cosmetics production management
Application scenario: lotion mixing tank, paste delivery pipeline.
Advantages: Smooth inner wall reduces product hanging and reduces raw material waste.

5、 Precision manufacturing: High precision motion and transmission
Laser cutting machine guide rail
Application scenarios: metal sheet cutting, 3D printing equipment.
Advantages: High straightness (≤ 0.2mm/m) and roundness (≤ 0.01mm) ensure stable beam transmission and improve cutting accuracy.
Textile machinery yarn guide roller
Application scenarios: Jet looms, double twisting machines.
Advantages: Smooth inner wall reduces yarn friction, prevents yarn breakage, and improves fabric quality.
Printing equipment drum
Application scenarios: Offset printing machines, gravure printing machines.
Advantages: High precision processing ensures even ink transfer, avoiding printing ghosting or missed prints.

6、 Aerospace and military industry: Adaptability to extreme environments
Aircraft landing gear pipe
Application scenarios: Civil aviation aircraft, military transport aircraft.
Advantages: High strength materials (such as 42CrMo) combined with honing technology can withstand impact loads during takeoff and landing while reducing weight.
Missile launcher
Application scenario: Land/sea based missile launch system.
Advantage: Smooth inner wall reduces frictional resistance during missile launch, ensuring precise guidance.
Satellite propellant pipeline
Application scenarios: low orbit satellites, deep space probes.
Advantages: Resistant to low temperatures (below -200 ℃) and vacuum environments, preventing propellant leakage.

7、 Other fields: Innovative application expansion
Medical device tube
Application scenarios: Endoscope insertion tubes, surgical robot joints.
Advantages: Ultra smooth inner wall (Ra ≤ 0.1 μ m) reduces tissue damage and improves surgical safety.
Semiconductor equipment tube
Application scenarios: wafer transfer systems, vacuum chamber pipelines.
Advantages: High purity materials (such as electrolytic polished stainless steel) and precision machining to prevent particle contamination.
Ocean engineering management
Application scenarios: Subsea oil and gas pipelines, deep-sea detector casings.
Advantages: Resistant to seawater corrosion and high-pressure environments, extending the service life of equipment.

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